The Two Towers XV:
The Flying Trapeze

Previous posts on the new Narrows Bridge:

  1. History of the Tacoma Narrows Bridges
  2. The Two Towers I: Intro
  3. The Two Towers II: Concrete Thinking
  4. The Two Towers III: Anchor Management Classes
  5. The Two Towers IV: Out & Down
  6. The Two Towers V: The Struts
  7. The Two Towers VI: To the Top
  8. The Two Towers VII: Stairway to Heaven
  9. The Two Towers VIII: Spinning Beginning
  10. The Two Towers IX: Wheels Over Water
  11. The New Bridge at Christmas
  12. The Two Towers X: Compacting the Cable
  13. The Two Towers XI: Cable Banding
  14. The Two Towers XII: The Cranes
  15. The Two Towers XIII: Life on the Bridge
  16. The Two Towers XIV: Heavy Lifting

 
For those who may be new to this series, I have been blogging the construction of the new Tacoma Narrows Bridge. See the above posts for more information on the Narrows Bridges, the engineering challenges, and a first-hand tour taken of the construction site.

Well, I’ve been remiss — delinquent, to be more precise. While you bridge-junkies have been sitting on the edge of your proverbial seat, many months have passed with no updates.

My bad.

Needless to say, the project has not stood still because ol’ Doc Bob hasn’t been on the ball, no siree. In fact, huge progress has been made — and in fact the bridge is due to open within the next few days. So I’ve got my work cut out to bring you up to speed, sweeping seamlessly into the Grand Opening.

In the last post, we covered the construction cranes and their daunting task of lifting bridge sections — 400 to 700 tons each — from their transport ship or barges on the water. The cranes, as you may recall, use the cables themselves as runners, and can move along the cables — albeit very slowly — by lifting and hopping forward. They are easily capable of lifting well over the weight of one bridge section, but there’s one rather large caveat: they cannot move along the cables under a load.

As a substantial portion of the bridge deck lies over land, or other areas not directly over water (between the tower legs, for example), this poses, shall we say, a bit of a dilemma. The sections are far too heavy for freestanding cranes, and the steep banks make any sort of land transport impossible.

But the answer will come with the greatest of ease: the daring bridge deck on a flying trapeze.

Really.

The genius of engineers never ceases to amaze me.

The process involves placing addition temporary cable bands along sections of the suspension cable inaccessible from the water. Sturdy steel cables — called holding lines –are dropped from the these cable bands, initially left hanging in the breeze. The bridge section to be “trapezed” is then lifted straight upwards by the gantries from its barge or ship until it lies slightly above the projected deck level. From the catwalks, the temporary suspension wires are swung toward the new section — in the direction you wish the deck section to move — and attached. So if you are moving the section toward the west moorage, holding lines from cable bands which are west of the new section are attached to the west end of that section.

The lift cranes then slowly add slack to their lines, allowing the deck section to drop slightly, transferring its weight to the temporary holding lines — which swing the deck section forward in the direction you desire.

The lift cranes — no longer bearing the weight of the section — may now move forward, repositioning themselves directly over (or ahead of, as needed) the now-moved section, ready to repeat the process with the next set of temporary lines. And thus the section is moved — very slowly, a few feet at a time, toward its destination.


 

 

And I do mean slooowly: slower than a Florida recount with hanging chads. Each move may take one of more days to complete. And it gets even slower near the anchors, where the holding lines by necessity get shorter.

The highest form of trapeze art is seen when positioning the sections which lie between the legs of the two towers. The tower legs have been designed to straddle the deck section rather precisely.

How precisely? Well, how about 5/8 inch clearance between the outside of the section and the inside of the tower legs. Less than a deck of cards on each side. This is parallel parking at its finest.

The process, however, is fundamentally the same. A third gantry crane is brought into play to provide additional control. The sections between the tower legs have brass bearings which much align with bearing plates on the towers, to provide weight support while allowing horizontal movement as the deck expands and contracts with changes in weather or load distribution.


 

 

Well, that’s it on this edition. Next time ’round we’ll see how they squeeze the last deck sections in.

5 thoughts on “The Two Towers XV:
The Flying Trapeze

  1. You guys blow me away!
    All I can say is Wow!
    Just Wow!

    This series and that time-lapse video may be the most humbling content I have come across. The only event I can personally recall that might be more impressive is the births of my children.

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